An instrument for gauging electrodeposited nickel layers within the thickness range 0.2 mil to at least 1.5 mil is described. It utilizes the local thermal e.m.fs set up when a heated metal probe is brought into contact with the coating. The final design, now in commercial use, has high stability effected by minimizing temperature drift in the probe and by selecting materials of appropriate thermoelectric properties.
The influence of the differing thermoelectric properties of various commercial nickel deposits upon the accuracy of measurement has been evaluated. Extensive industrial trials are reported. With subtrates of steel, copper-plated steel and copper-plated zinc alloy, amongst 1400 individual measurements of nickel thickness about 90% were within ±0.1 mil.